INSULATION :The conductors are then insulated on high speed world class extrusion system. We can extrude various type of material such as PVC, Polyethylene, Teflon, Silicon etc. These insulated core can be printed with numbers for identifications. The extrusion has on line nstrumentation which check for some of physical and electrical parameters of the insulated cores..

PAIRING & SCREENING :The insulated core are paired to various lay lengths according to the specifications on high speed twisting machine. It also ensure electrical integrity during the twisting process. These machine also ensure a proper on-line screening as per customer, specifications. We also manufactured cables with copper braided screens which are anufactured on world class high speed machines.

ARMOURING :The inner sheathed cables is then armoured to customer specification for mechanical protections. We can offer armour with various types of high - quality hot-dipped zinc galvanized wires or strips on high- speed amouring machines having special processing technique Usually armouring is a bottleneck area in traditional cable manufacturing but not so at thermocab Cables..

INSULATION :The compensation cables are cores are insulated with :
(a) Flamed-proof compounded asbestos fabric braiding over heat and moisture resistance double fiber glass covering, or
(b) Polyvinyl - chloride (PVC) coating , or
(c) Heat resistant coated double fiber glass covering; or
(d) Any other type of suitable insulation as per user's specification e.g.; Teflon etc. Generally conforming to IS 8784.

SHEATHING :(a) Flames - proof compounded asbestos fabric braiding, or
(b) Polyvinyl - chloride (PVC) coating , or Teflon/ PTFE .
(C) Fibre glass with or without heat or moisture resistant coating or;
(d) Any other type as per user's specification.

SHIELDING :Plain or tinned Braided copper wire shielding is provided alternatively it may be heat resistant aluminized .polyester foil called mylar tope in parallel connection of one drain wire of tinned copper. Armouring is generally provided of galvanized steel wire. But any other suitable wire may be used as per user's specifications..

These cables are designed to work with high current loads at high temperature environment conditions, such as wiring of furnace, heaters, ovens and industrial wiring under harsh working conditions . Conductors are made of fine multi strand Bare/Silver Plated copper strands. PTFE insulated / Silicon for 600 V / 1000 V working voltage grade, having suitable insulations this thickness, which can bear the mechanical load of heavy conductor, overall fibre glass braided & silicon varnished to provide surface protection to inner dielectric for extra mechanical stability. It can be further braid armoured with stainless steel wire or Tin plated copper wire.

MULTICORE POWER CABLES : PTFE insulated Power Multicore cables with 2 Core, 3 Core & 4 Core are available basic Cores are insulated with PTFE for 600 Vworking grade laid up & PTFE Jacketed overall fibre glass braided with silicon varnish or stainless steel braided for mechanical protection, However combination of both FG & SS can be also be given.

1. CORE CONDUCTOR : Stranded high conductivity electrolytic grade annealed bare nickel / silver plated copper.
2. CORE INSULATION : Each core is insulated with thick sintered & fused Teflon EE grade.
3. COMMON JACKET : All such Teflon insulated core are put under a thick sintered & fused Teflon jacket.
4. FG BRAIDING : Closely woven FG Braiding silicon varnished provides the cable additional mechanical, electrical, & heat insulation strength.
5. SS BRAIDING : Over all SS Braiding with covering not less than 85 % provides mechanical strength and thus increase durability of the cable.
6. Glass : MICA TAPPING : When require all to works at high temperature (up to 800 C or more intermittent ) a part from above insulation glass mica tape is effectively used.
7. ASBESTOS BRAIDING : 3 mm - 6 mm thick . Asbestos. braiding as replacement against asbestos cloth wrapping. on cable exterior can also provided if required by customer.

CONSTRUCTION : Voltage grade, Size range & specification:
1. Single core cable : Annemaled tinned copper or aluminium conductor, nsulated with silicon rubber & finally glass braided & varnished.
2. Multi core cable : Core constructed as single core cable, distinguishably color coded & laid up circular with asbestos worming & finally glass braided & varnished or asbestos braided & compounded.

Cable with other protective sheath such as silicon, neoprene & CSP sheath, wire braid or single wire or strip armoured / screened also can be supplied .
Voltage grade : usually 1000 V / 3300 / 6000 / 6600 V.
Size range : upto 630 sq mm.
Specification : Generally to BS : 6007, BS : 6500 & IS : 6380 / IS : 9968, IEC / 540.